Solutions/Active safety/Forklift Control Systems

Forklift Control Systems

Connected forklift safety and fleet-control systems that manage driver access, vehicle behaviour and live risk — helping create safer, more controlled MHE operations.

Overview

What are Forklift Control Systems?

Forklift control systems combine vehicle-mounted technology, sensors and software to control who can operate a vehicle, how it behaves in defined areas and how developing risks are managed.

Risks Forklift Control Systems Can Help Control

01Unauthorised Vehicle UseRestrict vehicle operation to approved drivers using configured PIN, RFID or other operator-identification methods.
02Excessive or Uncontrolled SpeedApply defined speed controls in higher-risk areas where vehicle and system compatibility allows.
03Vehicle-Pedestrian InteractionDetect pedestrians or developing conflicts around moving vehicles and provide earlier warning to the operator.
04Impacts & Collision EventsDetect and record impact events so recurring risks, locations and behaviours can be investigated.
05Missed Pre-Use ChecksDigitise required vehicle checks and improve visibility of failed, incomplete or missed inspections.
06Poor Fleet VisibilityCapture vehicle, operator, alarm and usage data to give safety and operations teams clearer insight across the fleet.

Why Forklift Control Systems?

Forklift control technology adds active controls around the vehicle, helping sites manage driver access, vehicle behaviour and developing risk more consistently.

01Improve Fleet SafetyApply consistent safety controls across vehicles, drivers and higher-risk operating areas.
02Reduce Vehicle DamageUse speed management, impact monitoring and hazard warnings to help reduce avoidable collisions and recurring vehicle damage.
03Strengthen Driver AccountabilityLink vehicle access, safety checks and recorded events to individual operators for clearer accountability.
04Turn Fleet Data Into ActionUse alarms, impacts, near-miss data, heatmaps and vehicle activity to identify where further safety improvements are needed.

Correct Specification Matters

Forklift control systems are not one-size-fits-all. The right solution depends on the vehicles, operating environment and level of intervention required.

Vehicle make and model
Fleet ownership or lease arrangements
Vehicle voltage and electrical architecture
Indoor and outdoor operating areas
Existing vehicle speed and site limits
Pedestrian and vehicle interaction
Required detection zones
Driver access requirements
Pre-use check requirements
Warning and intervention requirements
Network and reporting requirements
Vehicle availability for installation and testing

We then specify the combination of vehicle controls, detection technology and software appropriate to the fleet and operating risk.

FROM DRIVER ACCESS TO ACTIVE CONTROL

Forklift control systems can manage risk before the vehicle moves, while it is operating and after a safety event has occurred.

Depending on the application, the system can:

Identify authorised operators
Require digital pre-use checks
Apply zone-based speed control
Detect pedestrians and obstacles
Alert the vehicle operator
Record impacts and safety events
Restrict vehicle or area access
Generate heatmaps and fleet reports

This creates a connected safety layer around the forklift rather than relying solely on driver awareness and site rules.

Forklift Control System Applications

WSS can combine vehicle control, detection and fleet-management technologies around the specific risks and operating requirements of your fleet.

01Operator Access ControlRestrict forklift use to authorised drivers and link vehicle activity to individual operators.
02Digital Pre-Use ChecksRequire and record vehicle safety checks before operation, with greater visibility of failed or incomplete inspections.
03Zone-Based Speed ControlManage vehicle speed automatically within defined higher-risk areas where vehicle compatibility and system design allow.
04Pedestrian & Hazard DetectionUse vehicle-mounted detection to identify pedestrians, vehicles or obstacles around the forklift and warn the operator of developing risk.
05Impact Detection & Event LoggingRecord impacts and safety events to improve investigation, accountability and identification of recurring problem areas.
06Fleet Telematics & HeatmapsUse fleet activity, alarms, near-misses, vehicle locations and heatmaps to understand where operational and safety risks are developing.
Proven on site

Case studies

All case studies →

Where Does Your Forklift Fleet Need Greater Control?

Whether the challenge is speed, pedestrian interaction, unauthorised use, impacts or poor fleet visibility, speak to WSS. We’ll assess the vehicles, operating environment and risk before recommending the right combination of control, detection and fleet-management technology.

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